Overview

Developed to deliver maximum thermal output and dependable performance in the harshest conditions, the EW4-800V DC provides 10kW of variable auxiliary heating for high-voltage battery-electric and hydrogen fuel cell applications.

Ideal for batteries, cabin HVAC, large coolant loops, and powertrain thermal management circuits, the EW4 offers plug-and-play integration with a compact footprint and smart communication via CAN 2.0 (SAE J1939) or LIN.

Its self-regulating PTC heating core ensures rapid heat-up without compromising safety or efficiency, while integrated fault detection monitors voltage, current, and system health in real time.

With a wide coolant temperature range (-40°C to +90°C) and IP67/IP6K9K sealing, the EW4 is built for extreme temperature, vibration, and moisture-prone environments.

Features

See the features that make our auxiliary heaters practical, efficient, and suitable for a wide range of vehicles.

  • High capacity 10kW PTC heat output: High thermal output for large systems or extreme cold climates.
  • Wide voltage compatibility (550–900V DC): Seamless integration into next-gen BEV and FCEV architectures.
  • Self-regulating PTC technology: Delivers efficient heating with no risk of overheating.
  • CAN or LIN control: Enables precise thermal regulation and real-time diagnostics.
  • Compact form factor: Small footprint and lightweight for easy integration.
  • Tested for vibration and temperature extremes: Ensures durability in demanding applications.
  • Rugged construction: IP67/IP6K9K rated for protection in harsh operating environments.
Technical

Each technical component helps the heater achieve stable performance and consistent heat delivery.

  • Dimensions: 229mm x 255mm x 110mm (L x W x H)
  • Weight: < 5.0 kg
  • Coolant temperature: -40°C* to +90°C
  • Ambient Temperature: -40°C to +85°C
  • Storage temperature: -40°C to +105°C
  • Heating capacity: 10kW
  • Voltage range: 550–900V DC
  • Nominal current: 12.5A
  • Control: CAN/LIN
Heating Capacity

10kW output

Handles high-demand heating for large coolant circuits and cold climates.
Voltage Range

550 – 900V DC

Optimised for the next generation of high voltage electrified applications.
Coolant Temp Range

-40°C to +90°C

Suitable for wide operating conditions in battery, cabin, and powertrain loops.
Communication

CAN or LIN

Enables smart control, monitoring, and fault detection.

Product Benefits​

Discover why leading OEMs across the world trust Grayson’s EW4 to deliver the water heating that their thermal systems rely on.

Built for the Coldest Conditions

10kW output handles the most demanding heating requirements.

High Voltage Ready

Optimised for modern 800V+ battery-electric and fuel cell system.

Plug-and-Play Integration

Simplifies installation and speeds up deployment.

Reliable Durability

Sealed to IP6K9K with built-in safety and fault detection.

Contact Us

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Our Capabilities

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